AEG Electrolux THYRO-A Instrukcje Operacyjne

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THYROA
THYRISTORLEISTUNGSSTELLER / THYRISTOR POWER CONTROLLER
MARCH 2015 8000029381 DE/EN - V11
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Strona 1 - 8000029381 DE/EN - V11

1THYROATHYRISTORLEISTUNGSSTELLER / THYRISTOR POWER CONTROLLER MARCH 2015 8000029381 DE/EN - V11

Strona 2

16 17control mode, limitations, monitoring, control characteristic curves, actual value output, fault messages etc.)NOTEConnecting the control signals

Strona 3 - CONTENTS

18 193. FUNCTIONSIn order for the Thyro-A to be adapted as best possible to the requiredapplication, it has numerous functions. These functions are de

Strona 4 - LIST OF FIGURES AND TABLES

20 21The user can adapt the setpoint signal to process controllers or to the automation system (see page 42, Set point input range).This is done by al

Strona 5 - 1. GENERAL

22 23P OUTPUT POWER (ONLY FOR ...H RLP1)If the load resistance changes, e.g. due to temperature, ageing or load interrupt, the variables influencing

Strona 6 - TYPE CODE

24 253.7 DISPLAY VIA ANALOG OUTPUT(only for ...H RL1 and ...H RLP1)The following variables are output at the analog output (e.g. when anexternal measu

Strona 7 - 1.4 WARRANTY

26 27The following tables show the various messages and classification of default settings (X). Overview Thyro-A …H RL1 und Thyro-A …H RLP1 ERROR M

Strona 8 - 2. SAFETY

28 29POSSIBLE SETTINGS IN THYRO-TOOL FAMILY 3.8.1 LED MESSAGES123456781 LED ON (green) Master2 LED PULSE INHIBIT (red)3 LED LOAD FAULT (red)4 Inte

Strona 9 - 2.6.1 OPERATION

30 31MESSAGE LED LED LED INTERNAL INTERNAL INTERNAL DESCRIPTION ON PULSE LOAD LED AT LED AT LED AT INHIBIT FAULT MASTER SLAVE

Strona 10 - 2.6.4 TRANSPORT

32 333.9 MONITORINGPower controller and load circuit are monitored for malfunctions.Messages are sent via LED (see page 29, LED messages), by bus or b

Strona 11 - 3. FUNCTIONS

34 353.10.3 CONTROL LIMITSFor operating modes TAKT and VAR, it is possible to set control limits(end position limits).FOR TAKTTsmax Maximum switch-on

Strona 12 - VARIABLE

2 1THYROATHYRISTORLEISTUNGSSTELLER / THYRISTOR POWER CONTROLLER MARCH 2015 8000029381 DE/EN - V11

Strona 13 - 3.4 LIMITS

36 37DANGERDangers involved in settings and operationRisk of injury / Risk of damage to the device or plant• Observe all safety regulations in the ch

Strona 14 - 3.8 ERROR AND STATUS MESSAGES

38 39 9 Connection terminal U110 Connection terminal V111 Connection terminal W112 Connection terminal U213 Connection terminal V214 Connection

Strona 15 - * can not be configured

40 41DEFAULT SETTINGS OF DIP SWITCH S1For device configuration, there is a 10-pin DIP switch behind the cover of the master power unit. The DIP switch

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42 434.2.3 SET POINT INPUT RANGEThe analog input can be adapted to the various process controllers with the setpoint and live zero switches. The follo

Strona 17 - LED MESSAGES

44 45Setting aid for ...H RL1 and ...H RLP1There is a setting aid for the potentiometers.• Connect the measuring device to the analog output (X2.9 (+

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46 47NOTESetting AN1, SST and T0 independentlyWhen a bus module or Thyro-Tool Family are used, parameters AN1, SST and T0 can be set independently of

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48 49• Set maxiumum load value (of U or P) at control end on potentiometer R202 SCALE SETPOINT.For ...H1When DIP switch S1.5 is at „ON“, the maximum

Strona 20 - 4. SETTINGS AND OPERATION

50 514.3.6 ADAPTING ANALOG OUTPUT (SCALE) (ONLY FOR ...H RL1 AND ...H RLP1)The scale of the analog output is adapted with potentiometer R204SCALE OUT

Strona 21 - 4.2 DIP SWITCH S1

52 53conductor a>117°el.)- The signalling delays can be up to 15 secs. in operating mode VAR and up to 30 secs. in operating mode TAKT.- Convert

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54 55Thyro-A 2ALoad with common star point and without neutral conductorFor Thyro-A 2A (with load in delta connection) a setting for load moni-toring

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2 31. General 7 1.1 Type designations/Validity 7 1.2 Abbreviations 10 1.3 Special Features 10 1.4 Warranty 112. Safety

Strona 24 - 4.3.2 SETTING OHMIC LOAD

56 57Thyro-3ALoad with common star point and without neutral conductorLoad in delta connectionThyro-3ANO. OF PARALLEL LOAD RESISTORSILOAD NOM / ITYP

Strona 25 - AND P CONTROL

58 59Thyro 3ALoad with common star point with neutral conductor (1)Load with separate star point without neutral conductor (2)Load in open delta conne

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60 61NOTEConnecting the control signalsThe following control signals are necessary for operating the devices:- Setpoint (terminal X2.4 or via bus opti

Strona 27 - (UNDERCURRENT MONITORING)

62 63FIG. 2 OPERATING ELEMENTSH 100 LED gn ONH 101 LED rt PULSE INHIBITH 250 LED rt LOAD FAULTH 350 LED gn Diagnosis/percent modu

Strona 28 - TYPE CONTROLLER

64 655.4 CONNECTING PULSE INHIBITIONCertain errors (see page 24, Error and status messages) trigger pulseinhibition internally. Triggering of pulse in

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66 675.8 USING THE ANALOG OUTPUT(only for ...H RL1 and ...H RLP1)• Switch off mains supply and secure against accidentally being switched back on.•

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68 69Power controllers of the Thyro-A series can be operated convenientlywith the PC software Thyro-Tool Family and settings can be made. The prerequi

Strona 31 - 5. INSTALLATION

70 71All of these negative effects can be avoided or reduced to a minimumlevel by using the Thyro-Power Manager.The Thyro-Power Manager has a total of

Strona 32

72 737. CONNECTION DIAGRAMSFIG. 4 CONNECTION DIAGRAM THYRO-A 1A… H1FIG. 5 CONNECTION DIAGRAM THYRO-A 2A… H1

Strona 33 - 5.2 CONNECTING POWER SUPPLY

74 755..10 K+5V+Thyro-A1A ... H(F) RL11A ... H(F) RLP1MasterConfiguration S1.X22 1 2 3 4 5-7Sync. OutSync. In SYT-9X2 1 2 3 4 5 6 7 8 9 10Paramet

Strona 34 - 5.7 CONNECTING THE BUS MODULE

4 5Fig. 1 Setpoint inputs and effective setpoint 19Fig. 2 Operating elements 62Fig. 3 User surface THYRO-TOOL FAMILY 68Fig. 4 Connection

Strona 35 - 5.8 USING THE ANALOG OUTPUT

76 77FIG. 8 CONNECTION DIAGRAM THYRO-A 3A…H1FIG. 9 CONNECTION DIAGRAM THYRO-A 3A…H RL1, …H RLP1

Strona 36 - 6. MAINS LOAD OPTIMIZATION

78 79X2 1 2 3 4 5 6 7 8 9 10X1 1 2 X22 1 2 3 4 5 6 7System - InterfaceThyro-A... H(F) RL1... H(F) RLP1X3 1 2 3X11 1 224V AC or DC supplyconnections

Strona 37 - MODE TAKT)

80 81The devices delivered correspond to quality standard ISO 9001. Shouldyou experience any malfunctions or other problems, please contact ourtechnic

Strona 38 - 7. CONNECTION DIAGRAMS

82 83• Check load of the output:• Check the load at the 5 V DC output. Minimum resistance: Rmin = 5 k.• Check all parallel load resistors for curre

Strona 39 - Mains supply

84 85Mains frequencyAll types 47 Hz to 63 Hz;Max. frequency change 5% per half waveLoad typeohmic loadohmic load with Rwarm/Rcold ratio up to 6, peak

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86 87 CONNECTION GROUNDING SCREW CONDUCTOR U1, V1, W1, CROSS SECTION U2, V2, W28 / 16 / 30 A lug / M4 lug / M4 max. 6 mm245 A* M 6 M 6

Strona 41 - ... H(F) RLP1

88 89Type overviewThyro-A 1A…H1, …H RL1, …H RLP1TYPE POWER [KW]DIMENSIONS IN MM / KG8 3.2 3.2 4 9 45 131 127 0.7 1016 3.7 6.4 8

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90 9110. TYPE OVERVIEWTHYRO-A 1A (8 H, 16 H, 30 H)THYRO-A 1A (45 H, 60 H)THYRO-A 1A (100 H)THYRO-A 1A (130 H, 170 H)

Strona 43 - 9. TECHNICAL DATA

92 93THYRO-A 1A (280 HF)THYRO-A 1A (350 HF)THYRO-A 1A (495 HF, 650 HF)THYRO-A 1A (1000 HF)             

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94 95THYRO-A 1A (1400 HF, 1500 HF)THYRO-A 2A (8 H, 16 H, 30 H)THYRO-A 2A (45 H, 60 H)THYRO-A 2A (100 H)             

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6 7CONTACTTECHNICAL QUERIESDo you have any technical queries regarding the subjects dealt with in these operating instructions?If so, please get in to

Strona 46

96 97THYRO-A 2A (130 H, 170 H)THYRO-A 2A (280 HF)THYRO-A 2A (350 HF)THYRO-A 2A (495 HF, 650 HF)       

Strona 47 - 10. TYPE OVERVIEW

98 99THYRO-A 2A (1000 HF)THYRO-A 2A (1400 HF, 1500 HF)THYRO-A 3A (8 H, 16 H, 30 H)             

Strona 48 - THYRO-A 1A (1000 HF)

100 101THYRO-A 3A (45 H, 60 H) THYRO-A 3A (100 H)

Strona 49 - THYRO-A 2A (100 H)

102 103THYRO-A 3A (130 H, 170 H)THYRO-A 3A (280 HF)THYRO-A 3A (350 HF)THYRO-A 3A (495 HF, 650 HF)            

Strona 50 - THYRO-A 2A (495 HF, 650 HF)

104 105Order no. 8.000.006.763 Support for 35 mm snap-on assembly 16 A and 35 AOrder no. 8.000.010.791 Support for 35 mm snap-on assembly for 4

Strona 51 - THYRO-A 3A (8 H, 16 H, 30 H)

106 107The Thyro-A has the following approvals and conformities:• Quality standard in acc. with DIN EN ISO 9001• UL-approval, file No. E 135074, takin

Strona 52

108 109In DetailDEVICE APPLICATION CONDITIONSBuilt-in device (VDE0160) EN 50 178General requirements EN 60146-1-1Design, vertical installation

Strona 54 - 

Specifications are subject to change without notice.© 2014 Advanced Energy Industries, Inc. All rights reserved. Advanced Energy® and Thyro-A are trad

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8 9THYRO-A ...H1Thyristor power controller with integrated semiconductor fuse, systembus interface, synchronization option (in TAKT operating mode wit

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10 111.2 ABBREVIATIONSAdvanced Energy Advanced Energy Industries GmbHAN1 Phase angle of the 1st half-waveSST Soft start timeSYT Synchro cycleT0 C

Strona 58 - and Thyro-A are

12 132. SAFETY2.1 IDENTIFICATION IN THE OPERATING INSTRUCTIONSIn these operating instructions, there are warnings before dangerous actions. These warn

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14 15• The national and regional safety regulations are observed.• The personnel has access to the operating instructions and safety regulations at

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